I'd recently been asked to make some internal doors to match the existing in an old Victorian property, the main reason for this was the disparity in sizes from what are there & what was available to buy off the shelf.
The timber was unsorted redwood which was first sawn, planed & thicknessed to size.
Some of the rails needed to be made from two pieces so this is where I started shooting the mating surfaces
These were then domino'd with 50x10mm dom's
& glued together
The panels were also made from solid timber, as these ended up 11mm thick they were jointed with 20x4mm dominos
Dry fit prior to glue up
All the rails & stiles were then run through the moulder to form slots
After which stub tenons were cut on the rails also on the moulder & the frame dry fitted
Next the panels were planed to fit & the joints reinforced with 120x12mm dominos
To aid glueing up I borrowed an idea I'd seen on the Haven & made some 90 degree glueing blocks, first planing them square on the shooting board,
Then drilling holes at the pillar drill for the clamps
All that was left was the final glue up which was done in two stages, first the rails & mid stiles
Then the outer stiles
There is beading to be fitted around the perimeter of the panels but that will be done on site when the doors are hung.