• Hi all and welcome to TheWoodHaven2 brought into the 21st Century, kicking and screaming! We all have Alasdair to thank for the vast bulk of the heavy lifting to get us here, no more so than me because he's taken away a huge burden of responsibility from my shoulders and brought us to this new shiny home, with all your previous content (hopefully) still intact! Please peruse and feed back. There is still plenty to do, like changing the colour scheme, adding the banner graphic, tweaking the odd setting here and there so I have added a new thread in the 'Technical Issues, Bugs and Feature Requests' forum for you to add any issues you find, any missing settings or just anything you'd like to see added/removed from the feature set that Xenforo offers. We will get to everything over the coming weeks so please be patient, but add anything at all to the thread I mention above and we promise to get to them over the next few days/weeks/months. In the meantime, please enjoy!

Paying the price of laziness.

Lons

Old Oak
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Name
Bob
I have an Ifor Williams 8x4 twin axle trailer, bought s/h in 1998 and used and heavily abused when I had my business carrying anything from tonnes of sandstone to 2 tonne excavators. It never got any real maintenance apart from grease and brake adjustment and for the last 8 years it has been used only occasionally. Recently I loaded it up with scaffold tower, ladders etc and trundled up the road aways to help a mate but when getting it out I could hardly move the darned thing, (should have had Weetabix moment), so that prompted a thorough inspection a few days later.

Conclusion is that it needed a lot of work but research showed that it was far cheaper to do that than buy a new cr*p lightweight 8x4 of dubious origin so I promptly ordered and fitted four new wheels and tyres, new hitch and damper then on to the brakes which needed further identification.

Anyway it turns out that rather than the later bolt on assemby they fitted weld on backplates between 1992 – 1994 which mine is. A little head scratching and the decision," I can do that". Grind off the old rusted backplates, buy complete brake assemblies and cables and weld on the new, simples. Standard 45mm holes in the backplates, spares duly arrived and two full days to remove the old and do the grinding then realisation they don’t fit as the axles are 55mm. :unsure:More research and I eventually found that for only a few months in 1994 the bu**ers fitted larger axles and spares are akin to the proverbial rocking horse sh*t. Had the trailer been made 6 months later it would have been a couple of hours to bolt on but at least I now know exactly when it was built.

So, I have to accurately enlarge the existing mounting holes from 45 to 55mm in four steel plates that are 5mm thick, might not seem much but that’s a lot of hand filing. I’ve ordered a large conical stepped drill bit and I’ll give it a go on the drill press but more in hope than expectation. A large lathe would do it but my wood lathe isn’t beefy enough so it’s going to take a while.

My very lame excuse is too busy when working 7 days a week / laziness / procrastination and I’ve let an expensive vehicle rust away to the point where kicked back hard where it hurts. What a dozy git. :ROFLMAO:
 

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How frustrating! Do you not know someone with a small machine shop? Enlarging that hole wouldn't take long with the right kit.
 
How frustrating! Do you not know someone with a small machine shop? Enlarging that hole wouldn't take long with the right kit.
Not really Mike I don't know anyone personally. My brother could have sorted it at the factory but the selfish so and so moved to Sydney. :rolleyes:
It's perfectly possible to file it by hand if necessary just a lot of work though I don't need to do it all at once. and I can mark it out very accurately. I might even get lucky with the conical step drill. Serves me right for years of neglect.
 
You say the back plate is steel, any Idea the type of steel and hardness. Knowing that probably would help in getting the right step drill. Around here some of the heavy vehicle repair shops have metal lathes and milling machines etc. Or a metal fabrication shop could fit you in.
 
No, I don't know the grade of steel Duke though it won't be hardened so just mild steel. They are knock offs in place of the original Knott brakes so highly likely to be the usual Chiwanese recycled old bicycle bits and tin cans. They are solid and well made though so perfectly adequate for a small trailer and will see me out. The original backplates were in good old British quality steel however as I found when grinding them off.

I've ordered a HSS step bit already as I don't want to spend a lot of money on something I'll never use again. The worst scenario is just a lot of hand filing accompanied by much swearing. :ROFLMAO:
 
Rather than hand filing, if you have to, could a burr bit in your bench drill make things a little easier?
I have a couple of small grinding wheels Andy and a Foredom rotary tool I use for woodcarving which might come in useful. I've been thinking again about possible mounting on the woodlathe as it wouldn't be difficult to rig up a jig but I'm not goint to rush it. Looking at all options.
 
Thanks Rog.
I've made a note, never heard of them but looking at their website I suspect they're geared up for large commercial jobs and will be far too expensive. Possibly getting on for s izeable chunck towards an old Myforl ML7 or similar - now there's a thought. Actually that's reminded me of a friend I haven't spoken to for ages who had a large ancient metal lathe. :unsure:
I'll be seeing a mate tomorrow who used to teach and assess engineering around several companies in the North East so will be interested in what he has to say.
 
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