Mike G
Petrified Pine
For an introduction to this project, visit this thread, where numerous different options for alternatives were discussed.
The design is a straight knock-off of a classic Victorian Gothic Revival piece, house in the V&A, and brought to us by AndyT. The original was quite large, but this is to be a small side table, so its proportions are inevitably going to vary. As this is the first hand-tool-only WIP I've done for a while, there are an absolute plethora of photos. For those to whom egg sucking comes naturally, feel free to skip ahead. Oh, and WARNING...........sharpening is discussed!
These offcuts from my recent door builds were the raw material. After laying them out and scrawling with chalk, I made my decisions and started on some woodwork. I'm not ripping reasonably straight-grained wood, when I have a hatchet to hand:
None of the boards were particularly flat, so even though 2 boards provided enough width to do the width of the top, I split them roughly in half to ease the flattening job (and for another reason we'll see later):
The astute amongst you will notice that one of the boards is not like the others, being planed and square-edged. My riving didn't work out perfectly, so I had to raid my off-cuts stock:
People tend to think of a draw knife as a crude instrument for hacking off large volumes of wood in a hurry. Whilst it can do that, it doesn't take much practice at all to be able to achieve very fine shavings and a fairly decent finish:
Nonetheless, for edge-jointing, I needed better, and out came the number 6:
For a variety of work-holding reasons, I want to keep the top square-ish for a while, so this is the table-top roughed out ready for flattening on one face:
You may or may not be able to see that I have made no attempt to make all the boards parallel-edged. Two of them taper quite markedly. I've noticed this a number of times with old "country" furniture......and it's not so much about saving wood as about saving effort.
Skip ahead if you aren't interested in flattening boards, or a bit of sharpening.
My number 6 is the premier tool for flattening boards in my workshop, and it needed revival prior to starting. I only have a single bevel on my plane irons (no primary and secondary bevels). This means I never have to re-grind. I use a honing guide for plane irons, and never for chisels (where I do have a secondary bevel). I set up the honing guide with a simple jig:
Previously, I didn't have to use the 300 grit diamond plate except for restoratrion, but the 600 plate is getting a bit tired these days. So a few seconds on 300, then 600, then 1200, and then flip it over and polish up the other side to the bevel, removing the burr:
Then onto the strop:
The biggest user of time in the whole sharpening process is setting up the plane and then walking into the house to wash my hands before beginning work.
Here are my £500 winding sticks direct from a 200 year old Japanese hermit whose family have been making these since the beginning of time:
I don't use them the same way as others, either. I sight over the near one and under the far one.....aiming to get a parallel gap. It works for me, and if your mileage varies, as Americans apparently say, then that's fine by me too:
I didn't take any photos of a pile of shavings, but I simply flattened one side (the top) in the normal way. None were flat to start with, and none took more than 2 or 3 minutes to flatten. I did clean up some sapwood to reduce the amount of planing:
They turned out OK, albeit not terribly well colour-matched:
It will become important to remember that I don't have thicknessed boards. I have no idea whether or not the other sides are even close to parallel with the top, and it won't make any material difference.
I'll jump ahead to another post now, as things get a bit clumsy with too many photos.
The design is a straight knock-off of a classic Victorian Gothic Revival piece, house in the V&A, and brought to us by AndyT. The original was quite large, but this is to be a small side table, so its proportions are inevitably going to vary. As this is the first hand-tool-only WIP I've done for a while, there are an absolute plethora of photos. For those to whom egg sucking comes naturally, feel free to skip ahead. Oh, and WARNING...........sharpening is discussed!
These offcuts from my recent door builds were the raw material. After laying them out and scrawling with chalk, I made my decisions and started on some woodwork. I'm not ripping reasonably straight-grained wood, when I have a hatchet to hand:
None of the boards were particularly flat, so even though 2 boards provided enough width to do the width of the top, I split them roughly in half to ease the flattening job (and for another reason we'll see later):
The astute amongst you will notice that one of the boards is not like the others, being planed and square-edged. My riving didn't work out perfectly, so I had to raid my off-cuts stock:
People tend to think of a draw knife as a crude instrument for hacking off large volumes of wood in a hurry. Whilst it can do that, it doesn't take much practice at all to be able to achieve very fine shavings and a fairly decent finish:
Nonetheless, for edge-jointing, I needed better, and out came the number 6:
For a variety of work-holding reasons, I want to keep the top square-ish for a while, so this is the table-top roughed out ready for flattening on one face:
You may or may not be able to see that I have made no attempt to make all the boards parallel-edged. Two of them taper quite markedly. I've noticed this a number of times with old "country" furniture......and it's not so much about saving wood as about saving effort.
Skip ahead if you aren't interested in flattening boards, or a bit of sharpening.
My number 6 is the premier tool for flattening boards in my workshop, and it needed revival prior to starting. I only have a single bevel on my plane irons (no primary and secondary bevels). This means I never have to re-grind. I use a honing guide for plane irons, and never for chisels (where I do have a secondary bevel). I set up the honing guide with a simple jig:
Previously, I didn't have to use the 300 grit diamond plate except for restoratrion, but the 600 plate is getting a bit tired these days. So a few seconds on 300, then 600, then 1200, and then flip it over and polish up the other side to the bevel, removing the burr:
Then onto the strop:
The biggest user of time in the whole sharpening process is setting up the plane and then walking into the house to wash my hands before beginning work.
Here are my £500 winding sticks direct from a 200 year old Japanese hermit whose family have been making these since the beginning of time:
I don't use them the same way as others, either. I sight over the near one and under the far one.....aiming to get a parallel gap. It works for me, and if your mileage varies, as Americans apparently say, then that's fine by me too:
I didn't take any photos of a pile of shavings, but I simply flattened one side (the top) in the normal way. None were flat to start with, and none took more than 2 or 3 minutes to flatten. I did clean up some sapwood to reduce the amount of planing:
They turned out OK, albeit not terribly well colour-matched:
It will become important to remember that I don't have thicknessed boards. I have no idea whether or not the other sides are even close to parallel with the top, and it won't make any material difference.
I'll jump ahead to another post now, as things get a bit clumsy with too many photos.
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