• Hi all and welcome to TheWoodHaven2 brought into the 21st Century, kicking and screaming! We all have Alasdair to thank for the vast bulk of the heavy lifting to get us here, no more so than me because he's taken away a huge burden of responsibility from my shoulders and brought us to this new shiny home, with all your previous content (hopefully) still intact! Please peruse and feed back. There is still plenty to do, like changing the colour scheme, adding the banner graphic, tweaking the odd setting here and there so I have added a new thread in the 'Technical Issues, Bugs and Feature Requests' forum for you to add any issues you find, any missing settings or just anything you'd like to see added/removed from the feature set that Xenforo offers. We will get to everything over the coming weeks so please be patient, but add anything at all to the thread I mention above and we promise to get to them over the next few days/weeks/months. In the meantime, please enjoy!

Flat-Pack book case

Phil

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Another project from the past.
(This is the one where I rammed a thin screwdriver through the end of the thumb which had just come out 8 weeks of bandages and casts after a joint fusion, trying to change the vacuum cleaner fitting!) :oops: :(

Cheers
Phil

Flat-Pack book case

Made for youngest son a few years ago.
The plan was in one of the wood magazines from the States. I modified it slightly.

Timber used is laminated pine board (not too much of a waste if it is a stuff up).
Bought a standard size width to cut out a lot of sawing.
I have a tape measure with metric and imperial, so just used their inches measurements.

I needed to cut out the shelf recesses and made a jig for the router. I made it so that it stopped a few mm from the edge. This meant that the front of the shelves had to be round. The shelf width also had to be trimmed back a few mm’s. It actually looks better than when the shelves run through all the way.

Top of the jig

Jigtop.jpg


Bottom of the jig

Jigbottom.jpg


Cutting the dado slots for the shelves

Firstdadocut.jpg


Mortise on the inside

Morticeinside.jpg


Mortise on the out side

Morticeoutside.jpg


Spacerblocks in place to rout out the mortices

Spacerblocksinplace.jpg



Last dado cut

Lastdadocut.jpg


Meranti feet, there is still a half round to cut out

Merantifeet.jpg


All dados cut

Alldadocut.jpg


Stain

(just to really do something different with the white pine.)
A concoction of 300ml boiling water
About 6 tea bags – let it draw for a few hours.
2 spoons NESCAFE
Wipe on with a sponge, let it dry. Sand with 180 grit. Check the shade.
Couple of coats if required.
The water based mix seems to give a more uniform colour than a spirit stain.

Danish oil – couple of coats with some 220 grit sanding between coats.

DanishOil1.jpg


Cutting the thin strips for the back of the shelves, so the books don’t go straight through. Used Meranti again just for some contrast.

Cutthinstrips.jpg



Cutting the pegs, some scrap Beech lying around

Cuttingpegs.jpg


Sizing up the fumed Beech pegs

Sizingfumedbeechpegs.jpg



Pegs complete

Completepegs.jpg


Dry assembly to measure the pegs

Assemblymeasurepegs.jpg



Completed side

Completeside.jpg


Completed front

CompleteFront.jpg



Completed and in use

Installed4.jpg


Installed6.jpg
 
Nice project Phil - I see what you mean about the 'Beer can collector Phd' 8-)
 
Pinch":2xti7j3n said:
Nice project Phil

Thanks Paul. To me it was a nice fun project. It is extremely sturdy and soild once you tap the pegs in.

Pinch":2xti7j3n said:
I see what you mean about the 'Beer can collector Phd' 8-)

The beer only appears when there is no machining to do, generaly the boring oiling & wiping.

Cheers
Phil
 
Rod":19o776c9 said:
The pegs are a good way to firm everything tight especially with an open design - nice touch

Rod


Thanks Rod. It was also done to make it portable. Getting it to him and also when he moved.

Takes a few minutes to take apart and re-build.

Cheers
Phil
 
Commander":3i9uci9e said:
I Also really like the pegs, not something I see very often!


It is something different. They are slightly larger than the ones in the plans and then also fuming them darker gives a nice contrast.

Cheers
Phil
 
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