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Homemade mobile machine bases

9fingers

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I've been working on this project for a few weekends now. I bought an Axminster mobile base kit a few months back for my table saw and it is OK but frustrating in that it only has two castoring wheels which gives it only limited manoeuvrability.

I wanted a base with greater load capacity and four wheel castoring for my bandsaw and Jet jointer.
Img_0302.jpg~original


Img_0292.jpg~original

Wheels shown in the Up or Fixed position
Img_0293.jpg~original

Wheels down or Mobile position
Img_0294.jpg~original

The lifting castor mount design is a shameless copy of the Axminster one but modified so that it can be made from stock materials.
I used 50mm steel angle and 40, 50 and 60 mm square box section tube
All readily available from steel stock holders in yellow pages.
Img_0301.jpg~original

The castors are also standard items
Img_0298.jpg~original

The parts were all cut on the bandsaw which I modified by making new pulleys to drop the speed down from wood cutting speeds to much slower metal cutting speeds. I bought a metal blade from Dragon Saws.
The rounded corners and smooth edges were done on a nutool 1" linisher.
Img_0295.jpg~original

Img_0296.jpg~original

Img_0297.jpg~original

Note the foot lever has a cam profile with the curved edge having a changing radius from the pivot hole.

The parts are assembled as shown using M8 x 70mm socket cap bolts.
Img_0299.jpg~original

Img_0300.jpg~original

The item shown is one of a pair of loose units going to be bolted onto the Axminster base to give it 4 castoring wheels.
The others were welded directly onto the angle iron frame.
The final task was to fit 'elephants foot' adjustable feet which can be seen in the first few pictures. When in use, the machines rest on these feet for stability.


If anyone want more details then I have Visio drawings showing the critical dimensions and an excel spreadsheet wth cam data - PM me with a direct email address for the files if you want more info.

Bob


UPDATE: 25-02-11

The original files for this project have been lost in computer moves. However there has been some recent interest so I have done some drawings based on the parts I made. These can be found here http://homepage.ntlworld.com/bob.minchi ... ring_feet/

HTH

Bob
 
Bob, is it a mobile base if you build a base out of 2x and 4x lumber and then use a pallet jack?:) I've got that under my planer, but I don't need to move it around any more since I moved it into my shop. I know if I had to move any of my heavy machines I would make something similar. I used temporary bases for my tenoner and jointer to get them into the shop.

I have found that most commercial bases are only good for about half their advertised rating. I'm sure they'd be better if they were welded, though.

Kirk
 
Lots of ways of skinning a cat Kirk! ( strange English saying for more than one way to do a job!)

My background was more in metalwork than wood so I tend to turn that way for strength solutions.

Having your machines up on a pallet (effectively ) all the time could make the working height awkward but other than that I don't see any problem. My shop is too small to get a pallet truck in there so foot operated lifts work well for me. I often move the planer to accommodate long workpieces and the bandsaw lives against the wall with the direction cut towards the wall so OK for small jobs but easy to flip it round 90 degrees when needed.
The table saw is effectively fixed position as has a huge outfeed table/ bench attached now and moving & re-levelling is a PITA.

Cheers

Bob
 
I built bases for some of my machines using timber and some 1" Wisa ply that was left over from a floor that I laid.

I bought some castors from ebay that are very good and not too expensive, on my table saw I fitted 4 swivel castors that can lock but on the mortice machine 2 swivel locking castors at the front and 2 fixed at the back.

On the mortice machine I just fixed the castors to the base as being a bit higher didn't really matter.
The saw was a bit different as I preferred it as low as possible so as the photos show I hung the base from some timbers.

I have had these now for a good few years and they haven't sagged, that said I doubled up the ply base for my planer/thicknesser just to be on the safe side.




Merlin
 
excellent solution!

I'm going to make a (much simpler) wooden box for my table saw which is just the 'contractor' Xcalibur saw.

I also knocked together a basic wooden 'sled' for my AW106PT2 Planer.

Not on the level of these, I might add!!
 
A while back I thought it would be a bright idea to make a mobile base for a big planer. I welded some box section into a frame and mounted some cast iron swivel castors. Problem was I couldn't move the thing when it was all done. Then the castors started chewing the floor up. I use a pallet truck now
 
Bob etc. - only yesterday I came up against the problem of needing to move equipment on wheels . I have got round to making a replacement door for the back of garage/workshop ( with a new frame and threshold step - I bought the frame ) . The door consists of 5" x 2" rails and stiles , a bit chunky perhaps but I shall be running a router cutter round the insides of the frame for the glass , and yesterday I managed to mortise the stiles ( 78" long) , however , although my bandsaw , compressor , planer thicknesser are on wheels , the Multico K3 is not and it is EXTREMELY heavy ,which created a farcical situation moving most of the stuff on one side of the floorspace and then back again . So I have often wondered about putting the mortiser on wheels , but its the one item in the workshop which is potentially dangerously top-heavy . Therefore if anyone has found a solution pleased advise .

Thanks
Steve
 
Hello Steve.
I had a Multico morticer and I mounted that on wheels like the others in pictures.
I fixed blocks between the wheels in case the wheels failed so it would bottom out and to help the fact it was top heavy I made the base a bit wider.

Merlin
 
Merlin - thanks for that thought . Actually I have some large dia nylon wheels somewhere designed for heavy duty . As there are larger , I will consider getting as much of the weight as poss "below axle level" as one might have done in circuit racing days , getting as much weight as poss "below roll centre" .

Steve
 
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