shortbusruss
Seedling
- Joined
- Apr 10, 2026
- Messages
- 9
- Reaction score
- 10
- Name
- Russ
- LOCATION
- Oundle/Peterborough
Hello all. Getting Into woodworking now at 50 years old, as I have always needed a hobby, and have a creative mind (at least I think so).
Played pocket billiards for most of the time since I was 18, and got pretty good at it, even put heat on a top tier pro or two at big events, although I never managed to take a pro scalp. Then, I hit my mid-40s, presbyopia hit (age related hardening of the lense in one's eye), and all of a sudden, couldn't reliably hit the long shots, so that was that.
Not less than 2 years ago, bought a top of the line tournament table, and when I moved from Germany to UK for work, just don't have room for it, even in this "large" house we are renting. So, figured it is time to sell it to free up room in the storage area of this house, and am going to use the money to fill the bank account back up after dropping money on wood and tools to get things kicking off with woodworking.
First project will be to build a furniture-grade workbench, built in three "pods", and attached via threaded inserts/bolts, but are separable for future shipping when my wife and I eventually move back to the USA. Once attached, a set of heavy duty height adjustable casters at 4 corners. The design ideas so far are - leftmost pod will be bare worktop with drawers underneath, and a flip up wing. Center pod will be mitre saw station, and below will be an 1800w Hyundai shop vacuum with filter bags, and a self-built cyclone separator. Threeway input manifold with gates exiting out back and connecting to mitre saw, table saw, and one spare hose for handheld power tools, or a vacuum head attachment for cleaning up shop. Rightmost pod will be table saw with flip up wings on side and rear, to support cutting sheet goods. More drawers underneath.
Structural frame will be 2x4s with thin side facing forward, with british oak edge banding on every forward facing structural member. Total 6' long without wings flipped up. 2x4s will be rough cut to final length + 2", acclimated to my garage, then milled to final length, square and flat at my local coop woodshop. For top, I am thinking two layers of birch plywood, for the built in flatness, and little movement over time.
Gonna use countersuck screws at all structural "front" join points, with contrasting tapered dowel plugs to give the impression of dowel joinery. All wood elements in the build finished with a half-matte polyurethane. Plywood on top will also have oak edge banding.
Going "high tech" on the dust management static solution. Thinking that threeway manifold will be attached to rear of mitre saw pod, and the cyclone box will sit on a platform that slides out on heavy duty rails,. Both threeway manifold and cyclone box will have magnetic connectors, and as the cyclone box is slid back in, these will line up close enough to be pulled into a solid connection. Thin copper wire will be run between viewport gasket and plexiglas to be glued in behind a magnet in the cyclone side's quick connect port. On the threeway manifold side, another copper wire will be glued in that connects to metal Hyundai shop vac canister. And further copper wires running down the length of the individual intake tubes to tools.
Keep in mind.. I am an absolute abject beginner to woodworking. I don't really have any experience with ANY of this stuff. I just have a bit of an engineer's mindset (I do networking and cybersecurity for NATO professionally..) But I have spent a fair few hours going over the build with Google Gemini AI, and I gotta say.. It is pretty good at pointing out gotchas here and there.. Especially if you key it in to certain concerns about wood movement, static management, etc.
Anyways.. Major tool purchases prolly coming in next week, and wifey is leaving for a month a week after that, so I will be free to start on the bench.. I will start a new project thread in the appropriate forum and attach pictures as I go.
Played pocket billiards for most of the time since I was 18, and got pretty good at it, even put heat on a top tier pro or two at big events, although I never managed to take a pro scalp. Then, I hit my mid-40s, presbyopia hit (age related hardening of the lense in one's eye), and all of a sudden, couldn't reliably hit the long shots, so that was that.
Not less than 2 years ago, bought a top of the line tournament table, and when I moved from Germany to UK for work, just don't have room for it, even in this "large" house we are renting. So, figured it is time to sell it to free up room in the storage area of this house, and am going to use the money to fill the bank account back up after dropping money on wood and tools to get things kicking off with woodworking.
First project will be to build a furniture-grade workbench, built in three "pods", and attached via threaded inserts/bolts, but are separable for future shipping when my wife and I eventually move back to the USA. Once attached, a set of heavy duty height adjustable casters at 4 corners. The design ideas so far are - leftmost pod will be bare worktop with drawers underneath, and a flip up wing. Center pod will be mitre saw station, and below will be an 1800w Hyundai shop vacuum with filter bags, and a self-built cyclone separator. Threeway input manifold with gates exiting out back and connecting to mitre saw, table saw, and one spare hose for handheld power tools, or a vacuum head attachment for cleaning up shop. Rightmost pod will be table saw with flip up wings on side and rear, to support cutting sheet goods. More drawers underneath.
Structural frame will be 2x4s with thin side facing forward, with british oak edge banding on every forward facing structural member. Total 6' long without wings flipped up. 2x4s will be rough cut to final length + 2", acclimated to my garage, then milled to final length, square and flat at my local coop woodshop. For top, I am thinking two layers of birch plywood, for the built in flatness, and little movement over time.
Gonna use countersuck screws at all structural "front" join points, with contrasting tapered dowel plugs to give the impression of dowel joinery. All wood elements in the build finished with a half-matte polyurethane. Plywood on top will also have oak edge banding.
Going "high tech" on the dust management static solution. Thinking that threeway manifold will be attached to rear of mitre saw pod, and the cyclone box will sit on a platform that slides out on heavy duty rails,. Both threeway manifold and cyclone box will have magnetic connectors, and as the cyclone box is slid back in, these will line up close enough to be pulled into a solid connection. Thin copper wire will be run between viewport gasket and plexiglas to be glued in behind a magnet in the cyclone side's quick connect port. On the threeway manifold side, another copper wire will be glued in that connects to metal Hyundai shop vac canister. And further copper wires running down the length of the individual intake tubes to tools.
Keep in mind.. I am an absolute abject beginner to woodworking. I don't really have any experience with ANY of this stuff. I just have a bit of an engineer's mindset (I do networking and cybersecurity for NATO professionally..) But I have spent a fair few hours going over the build with Google Gemini AI, and I gotta say.. It is pretty good at pointing out gotchas here and there.. Especially if you key it in to certain concerns about wood movement, static management, etc.
Anyways.. Major tool purchases prolly coming in next week, and wifey is leaving for a month a week after that, so I will be free to start on the bench.. I will start a new project thread in the appropriate forum and attach pictures as I go.