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Kitchen cupboard resize

Lons

Old Oak
Joined
Jul 21, 2014
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Location
Northumberland
Name
Bob
When I fitted our kitchen ??? years ago I squeezed in our existing larder fridge and have had no major problems until it started acting up again this week. Having mended it a couple of times in the past wifey declared she would like it replaced so needing brownie points as always, I duly researched and found the grand total of only 2 models available that would fit in the space, both being shorter and priced at £300 and £550. we didn't much like either of them so the only alternative was to cut down the wall cupboard and oak framed doors by 100mm and buy a slightly taller model from a choice of dozens available.

Not proper woodwork or a job I enjoyed but needs must and though it's far from perfect and still some trimming and wall painting to complete a blind man on a galloping horse wouldn't see it and the missus certainly can't. :ROFLMAO:

I didn't take a before photo but this is the wall cupboard with shelves, doors and trims removed. The original fridge was only 20mm short of the cupboard base.

01.JPG

Original door, oak framed with veneered chipboard panel. I initially tried splitting the joints but found that impossible and didn't want to spoil the finish with water or heat so the only option seemed to be to cut it as shown. The Veritas dovetail saw worked well followed by a multitool to cut the panel and then clean out the grooves with a chisel.

02.JPG03.JPG04.JPG05.JPG06.JPG07.JPG

I then needed to cut grooves in the oak sections I'd sawn off in order to glue in loose splines so practised on some scrap first. I VERY carefully did this without the guard in place with hands well away from the blade using two push sticks. (n) Not to be recommended and not something I'd do normally but not worth making a jig or setting up the router table for two 200mm cuts. After gluing up the doors and cleaning up (no pics) I needed to drill new holes for hinges.

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Then out came this little jig contraption I've had for at least 40 years. Very simple but clever and versatile I'm surprised it disappeared and only occasionally comes up for sale second hand.. You can easily and accurately make up almost any cupboard to suit door or doors and keep it square while it's screwed together. I've used it hundreds of times. It also makes it simple to fit the hinges to the sides before fitting a back to the carcase.

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Cupboard in place on the wall then with the old fridge temporarily in place until the new one arrives on Saturday.

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Result is a happy wife, now what can I use those extra brownie points on? :unsure::p
 
When I fitted our kitchen ??? years ago I squeezed in our existing larder fridge and have had no major problems until it started acting up again this week. Having mended it a couple of times in the past wifey declared she would like it replaced so needing brownie points as always, I duly researched and found the grand total of only 2 models available that would fit in the space, both being shorter and priced at £300 and £550. we didn't much like either of them so the only alternative was to cut down the wall cupboard and oak framed doors by 100mm and buy a slightly taller model from a choice of dozens available.

Not proper woodwork or a job I enjoyed but needs must and though it's far from perfect and still some trimming and wall painting to complete a blind man on a galloping horse wouldn't see it and the missus certainly can't. :ROFLMAO:

I didn't take a before photo but this is the wall cupboard with shelves, doors and trims removed. The original fridge was only 20mm short of the cupboard base.

View attachment 28699

Original door, oak framed with veneered chipboard panel. I initially tried splitting the joints but found that impossible and didn't want to spoil the finish with water or heat so the only option seemed to be to cut it as shown. The Veritas dovetail saw worked well followed by a multitool to cut the panel and then clean out the grooves with a chisel.

View attachment 28700View attachment 28701View attachment 28702View attachment 28703View attachment 28704View attachment 28705

I then needed to cut grooves in the oak sections I'd sawn off in order to glue in loose splines so practised on some scrap first. I VERY carefully did this without the guard in place with hands well away from the blade using two push sticks. (n) Not to be recommended and not something I'd do normally but not worth making a jig or setting up the router table for two 200mm cuts. After gluing up the doors and cleaning up (no pics) I needed to drill new holes for hinges.

View attachment 28707View attachment 28708

Then out came this little jig contraption I've had for at least 40 years. Very simple but clever and versatile I'm surprised it disappeared and only occasionally comes up for sale second hand.. You can easily and accurately make up almost any cupboard to suit door or doors and keep it square while it's screwed together. I've used it hundreds of times. It also makes it simple to fit the hinges to the sides before fitting a back to the carcase.

View attachment 28709View attachment 28710View attachment 28711

Cupboard in place on the wall then with the old fridge temporarily in place until the new one arrives on Saturday.

View attachment 28715View attachment 28716View attachment 28717

Result is a happy wife, now what can I use those extra brownie points on? :unsure::p
Well done, I look at as not as brownie points as basic survival ! LOL
 
Nice one. I've often wondered how hard it would be to resize an existing cupboard. You've proved it's possible but I still don't fancy the job!
 
Phew it fits so no need to leave home and I've printed off some vents for above, just need to be glued together and fitted properly.
My missus thinks the 3D printer is science fiction. :ROFLMAO:

IMG_2291.JPGIMG_2290.JPG
 
There are others here who can tell you more Duke as I'm new to it all and only had my printer a short time.
I bought mine used but you can buy it new at the minute for £209 GDP and I've seen it on extra discount for as little as £150. I don't know the market in Canada but would expect you could get a printer even cheaper from the USA.

Mine is a Creality Ender3 S1 pro so basic model and I added a Sonic Pad to get better software control though nothing wrong with the original unit, I've only printed with PLA so far but it's cheap and gives off very little smell so allowed by my better half to sit on my desk. I bought 8 no 1kg rolls of PLA on offer via the Creality shop on ebay for £38 delivered ( £4.75 each ) and it will last a long time.

The hardest thing I found was getting back into CAD to draw the bespoke items I wanted to print but hey it gets the old grey matter churning again and I found the free version of Fusion 360 does all I want. There are also thousands of free stl files on line ( thingyverse is a good site ) and plenty more to buy. We have an 11 year old granddaughter so flexi dragons, phone holders and other items are very well received.

The biggest downside I find is the length of time it takes to print, hours in most cases. One of my mates prints overnight but I won't do that however low the risk might be however there's no need to stand over the printer and you could even attach a camera to check via your 'phone if you want.

This is mine, there are cheaper and more expensive printers of various makes around, the choice is bewildering.

Bob
 
Nicely done.
I’ve a similar sized fridge in a similar sized niche. I can only hope that I will not have the same problem in the future.
 
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