It has taken a while but the mirror frame I started a few months back is now just about finished. There is nothing startling in the design nor manufacture but as I had posted about how to cut the grooves for some surface mounted splines on the front of the frame I thought I would show a quick WIP.
Rebate for the mirror and backing board made by hand

The finished profile, round over done on the router table
Sides cut in pairs on a mitre saw

With the finest blade available the cut is very smooth

Mitre joints reinforced with 10mm dowels with the aid of the Joint Genie Dowelling jig which had been sat in its box for over 7 years

I decided that cutting the grooves for the splines is far easier on the table saw than router table with far less risk of tear out. A flat top ground blade was used with a simple jig screwed to the mitre guide.

No tear out

One of the splines split as it was being hammered home

The finished frame ready for a few coats of danish oil

Corner detail.

It will probably take me at least a week to oil and wax then sort out how to attach the mirror in the frame then hang it.
Rebate for the mirror and backing board made by hand

The finished profile, round over done on the router table

Sides cut in pairs on a mitre saw

With the finest blade available the cut is very smooth

Mitre joints reinforced with 10mm dowels with the aid of the Joint Genie Dowelling jig which had been sat in its box for over 7 years

I decided that cutting the grooves for the splines is far easier on the table saw than router table with far less risk of tear out. A flat top ground blade was used with a simple jig screwed to the mitre guide.

No tear out

One of the splines split as it was being hammered home

The finished frame ready for a few coats of danish oil

Corner detail.

It will probably take me at least a week to oil and wax then sort out how to attach the mirror in the frame then hang it.

