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A Tea Tray and its dovetails

derekcohen

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A week ago my wife asked to build a tea tray. Something on the smaller side. At the same time, I agreed to do a dovetailing demonstration for my woodworking club. So I was thinking about construction of the tea tray, and whether it was possible to kill two birds with one stone, that is, was there a place for the tea tray in the demonstration?

I am not sure why it is, but few of the furniture/case or box builds I see on YouTube or websites feature mitred dovetails. It is usually only simple through dovetails or half blind dovetails. Using half blind dovetails at the front of a drawer is obvious, as is the simple through dovetail for the drawer back. Ploughing a groove for the drawer bottom (if not using slips) is straight forward here since the groove is hidden inside the half blind front.

But this is so with cases and boxes utilising through dovetails. Without a mitre to hide the groove inside, one must use a stopped groove, and this is cumbersome to make with hand tools. Not to mention the fact that mitred ends look better than stumpy square ends. I routinely use mitred through dovetails. They are more work, in fact, I think they require a lot more care when sawing. But, like everything, it gets easier with practice.

Now the great majority of the members of the woodworking club are power tool users, and I was asked to come along to provide a variation for the other presenter, who will focus on finger joints. Finger joints are pretty strong, but only because they create a large glue area. Dovetails, being a mechanical joint, do not need glue (if done well). I thought I might demonstrate this by taking along a dovetailed tea tray, and not glue it up. Might be interesting to pass the tray around for inspection ... and then knock it apart in front of all! :)

The size of the tea tray is 500mm (about 19 1/2") in length and 380mm (15") in width. The wood is some Black Walnut scraps ... the very last I had. Such pretty wood, and possibly the best wood in the world to work with hand tools.

I am not going to bore anyone with pictures of dovetailing. There is a pictorial on my website, here. Instead, a few progress photos to illustrate how mitred through dovetails aid here.

Dovetails ...



Grooving the sides ...



Fitting together ...





Four sides ...





Rebating the tray bottom with a Veritas Skew Rabbet Plane. The bottom is 7mm thick and the rebates are 3mm wide and deep ...



This is where a shoulder plane is best used ... to clean and tune rebates ...



The fit ...



The next stage is for the ends to be shaped. In this photo a template is create to make a uniform curve ...



Cut out, smoothed, and then fretsawed out and finally finished with rasps and sand paper ...



The underside ...



The joinery is not glued but really solid. Very pleased with this. Some dusty mitred through dovetails ...



Job done with one coat of hard wax oil ...



Regards from Perth

Derek
 
Very neat and tidy.

If you want a further challenge, I don't think I've ever seen a YouTube video of a dovetailed tray like that with all the sides splayed out. Why would anyone do that?

So that when you make more than one, they stack nicely!
 
Very neat and tidy.

If you want a further challenge, I don't think I've ever seen a YouTube video of a dovetailed tray like that with all the sides splayed out. Why would anyone do that?

So that when you make more than one, they stack nicely!

I did consider splayed sides, but they were vetoed by my wife, who was concerned that the contents of the tray would not be as stable against the sides.

Regards from Perth

Derek
 
Very neat and tidy.

If you want a further challenge, I don't think I've ever seen a YouTube video of a dovetailed tray like that with all the sides splayed out. Why would anyone do that?

So that when you make more than one, they stack nicely!
'Hopper' dovetails Andy which require some serious knowledge of drafting techniques to work out the true developed sizes of each piece:

IMG_5360 2.jpeg

No doubt this could be achieved on a CAD package these days, but this illustration is taken from a book written by Alonzo WP. Kettles entitled "Designs for Wood" now very long out of print. AK was one of my tutors at Shoreditch College in the 70's

IMG_5361.jpeg

The shovetails would be little blighters to make as a tray! - Rob
 
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'Hopper' dovetails Andy which require some serious knowledge of drafting techniques to work out the true developed sizes of each piece:

View attachment 34405

No doubt this could be achieved on a CAD package these days, but this illustration is taken from a book written by Alonzo WP. Kettles entitled "Designs for Wood" now very long out of print. AK was one of my tutors at Shoreditch College in the 70's

View attachment 34406

The shovetails would be little blighters to make as a tray! - Rob
Sorry Rob, I don't understand that diagram. What I need is a step by step illustrated description of how an experienced and skilful woodworker would go about making on... ;)
 
Sorry Rob, I don't understand that diagram. What I need is a step by step illustrated description of how an experienced and skilful woodworker would go about making on... ;)
Neither did I at the time Andy nor do I now, but it's the way that you need to work out the angles required to make 'hopper' dovetails. I've tried in the past to 'wing' it and failed dismally, so unfortunately if anyone wants to make these joints from first principles, the maker (not me!) is going to need to get his or her head round the geometry:ROFLMAO:

Incidentally, the book is excellent and chocked full of complicated, 'old skool' technical geometric drawings (and line drawings) showing all sorts of convoluted constructions, such as how to draw a triangular hopper! - Rob

Edit: checked Amazon and one copy available
 
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